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Bimetallic Cable Lugs

Name: Bimetallic Cable Lugs
Brand: NEXUS METAL & ALLOYS
Price: 50 INR
Availability: InStock

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MOQ : 50 Pieces

Bimetallic Cable Lugs Specification

Operating Temperature
-20C to +105C

Install Type
Crimping

Conductor Shape
Tubular barrel

Features
Corrosion resistance, High conductivity, Bimetal construction for effective connection of aluminum and copper cables, Pre-filled with jointing compound

Rated Temperature
Up to 105C

Conductor Type
Stranded or solid

Number of Conductor
Single

Impedance
Low electrical contact resistance

Tensile Strength
>100N/mm (typical)

Usage & Applications
Power transmission and distribution, electrical panel connections, industrial wiring

Cable Type
For aluminum or copper power cables

Core Number
Single

Diameter
Barrel inner diameter matches cable size, e.g., 8.5mm for 50mm

Locking Type
No locking mechanism

Weight
Depends on cable size, e.g., approx. 60g for 50mm

Product Type
Bimetallic Cable Lug

Length
Standard lengths available: 60mm, 80mm, 100mm, as per cable size

Voltage
Up to 36kV

Insulation Material
None (bare lug)

Application
Connecting aluminum conductors to copper bus bars or terminals in electrical distribution systems

Conductor Material
Aluminum barrel with copper palm

Storage Temperature
-20C to +60C

Connector Color
Silver/Grey

Dimension (L*W*H)
Varies by cable size, e.g., 100mm x 22mm x 12mm

Color
Silver

Material
Aluminum (barrel), Copper (palm)

Size
Available for cable sizes from 16mm to 630mm

Standards
IS 8309; BS 61238

Palm Width
Depends on current rating, typically 22mm to 38mm

Termination Method
Crimp or compress

Barrel Filling
Barrel pre-filled with oxide inhibiting compound

Compliance
Confirms to IEC 61238-1 standard

RoHS Compliance
Yes

Barrel Length
Varies according to cable size, e.g., 40mm to 100mm

Marking
Stamped for cable size and batch number

Surface Treatment
Tin-plated copper palm

Hole Size
Palm hole typically fits M8, M10, or M12 bolts

Palm Thickness
Standard: 6mm to 12mm, as per current rating

Resistance to Electrolytic Corrosion
High

Bimetallic Cable Lugs Trade Information

Minimum Order Quantity
50 Pieces

Payment Terms
Cash on Delivery (COD), Cash Advance (CA), Cash in Advance (CID), Cheque

Delivery Time
Week

Sample Available
Yes

Sample Policy
Free samples are available

Main Export Market(s)
Australia, Eastern Europe, Middle East, Africa, Western Europe, Central America, South America, Asia, North America

Certifications
Yes

About Bimetallic Cable Lugs

Due to our wide distribution channel, we are able to offer these Bimetallic Cable Lugs on time across the globe. Widely used in different industries, these lugs are used to join aluminium & copper circular conductors. Available in competitive rates, these lugs can be purchased by our prestigious clients in bulk. With the utilization of top grade raw materials and state-of-the-art techniques, these Bimetallic Cable Lugs are manufactured by our skilled professionals.

Key Points:

Sturdy design
Fine finish
Defect free
Accurate dimension

Reliable Performance in Power Distribution

Bimetallic Cable Lugs are crafted for robust connections in power transmission and distribution networks. Their seamless bimetal construction ensures optimal conductivity between dissimilar metals, safeguarding systems from electrolytic corrosion. The pre-filled barrel with jointing compound enhances joint durability, making these lugs a preferred choice for industrial wiring and electrical panels.

Conforms to International Standards

Manufactured in line with IEC 61238-1, IS 8309, and BS 61238, these cable lugs ensure both safety and performance. Adherence to these standards signifies quality control throughout productionincluding precise stamping for size and batch numberoffering assurance in critical electrical installations.

Customizable Sizing to Fit Application Needs

Available with palm holes designed to accommodate M8, M10, or M12 bolts, and barrel lengths and diameters suited to a spectrum of cable sizes. Whether in compact panels or large industrial setups, users can select the suitable variant, ensuring a secure crimped or compressed termination every time.

FAQs of Bimetallic Cable Lugs:

Q: How are bimetallic cable lugs with barrel filling installed?

A: To install these lugs, first strip the aluminum power cable to the correct length, insert it fully into the pre-filled barrel, and then crimp or compress the lug using a suitable tool. Secure the palm to the bus bar or terminal with a compatible bolt, typically M8, M10, or M12.

Q: What are the benefits of using a pre-filled oxide inhibiting compound in the barrel?

A: The pre-filled compound prevents oxidation and improves electrical contact by minimizing resistance. It extends the cable joints lifespan and ensures reliable performance, especially when connecting aluminum conductors to copper terminals.

Q: When should bimetallic cable lugs be used instead of mono-metallic lugs?

A: Bimetallic lugs are essential when connecting dissimilar metalsspecifically, aluminum conductors to copper bus bars or terminals. They prevent galvanic corrosion that would occur with direct aluminum-copper contact, ensuring a safe and stable connection.

Q: Where are these bimetallic cable lugs typically used?

A: These lugs are commonly used in electrical power distribution and transmission systems, industrial panels, and wherever aluminum cables must connect to copper components. They are suitable for both indoor and outdoor installations.

Q: What process ensures the high resistance to electrolytic corrosion in these lugs?

A: The lugs bimetallic constructionaluminum barrel and tin-plated copper palmcombined with corrosion-resistant materials and pre-application of jointing compound, effectively prevent electrolytic corrosion at the cable connection point.

Q: What marking or identification features are included for traceability?

A: Each lug is stamped with the cable size and batch number. This permanent marking assists in inventory management, installation accuracy, and quality tracking.

Q: What sizes and current ratings are available for this product?

A: Bimetallic cable lugs are offered for cable ranges from 16mm to 630mm, with your selection based on the current rating and installation requirements. Standard palm thickness varies from 6mm to 12mm, and palm width from 22mm to 38mm, depending on the cable size.

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